|
INTELLIGENT FUNCTIONS
Advanced
Multi-Tasking with Integrex® delivers maximum versatility and throughput
for complex parts.
Integrex®
is the marriage of a high-powered turning center and a full-function
machining center to produce parts in a single setup. It works
to eliminate multiple setups, fixtures, tools, handling and waiting
time, which simply add to your manufacturing costs. In addition,
Done-In-One machining brings dramatic reductions in lead-time and efficient
lot sizes to satisfy customer JIT and cost demands. Part accuracy
is improved by eliminating multiple setups.
Integrex®
comes with the option for a continuous 5-axis CNC control, bringing added capabilities
to many shops. With one machine, you can be competitive on round
parts with secondary operations, fully prismatic parts from solid or
castings, or sculptured parts such as aerospace components and molds.
Enhance your productivity by adding optional lower turret cutting.
Sample
part processing with Integrex® Mark IV Series

INTEGREX®
MAIN CHARACTERISTICS:
- Main turning spindle - single or dual opposed
- Milling spindle with Y-axis travel and B-axis rotation
- Available lower turret for simultaneous cutting on most models
- ATC changes both fixed turning and rotary tools
- 20-tool ATC standard - 40 and 80 tools available
| Integrex®
models, ranges and configurations: |
 |
Integrex® |
100-IV U |
100-IV S |
100-IV CHUCKER |
100-IV ST |
Chuck Size |
6" |
Max. Swing |
21.46” |
21.24"/15.7”(over
lower turret) |
Main Spindle |
6,000 rpm
- 15 hp (30 min.) |
Rotary Tool Spindle |
12,000 rpm
- 7.5 hp(20% ED) |
Second Spindle |
NO |
YES |
NO |
YES |
Lower Turret |
NO |
NO |
NO |
YES |
Tailstock |
YES |
NO |
NO |
NO |
Bed Length |
20" |
30" |
Integrex® |
200-IV U |
200-IV S |
200-IV T |
200-IV ST |
Chuck Size |
8" |
Max. Swing |
26” |
12.99” (over
lower turret w/o BB holder)) |
Main Spindle |
5,000 rpm
- 30 hp (30 min.) |
Rotary Tool Spindle |
12,000 rpm
- 25 hp(20% ED) |
Second Spindle |
NO |
YES |
NO |
YES |
Lower Turret |
NO |
NO |
YES |
YES |
Tailstock |
YES |
NO |
YES |
NO |
Bed Length |
40" |
40"/60" |
Integrex® |
300-IV U/L |
300-IV S/L |
300-IV T |
300-IV ST |
Chuck Size |
10" |
Max. Swing |
30” |
33.5"/16.5”(over
lower turret w/o BB holder) |
Main Spindle |
4,000 rpm
- 40 hp (30 min.) |
Rotary Tool Spindle |
12,000 rpm
- 25 hp(20% ED) |
Second Spindle |
NO |
YES |
NO |
YES |
Lower Turret |
NO |
NO |
YES |
YES |
Tailstock |
YES |
NO |
YES |
NO |
Bed Length |
40"/60"/100" |
60" |
Integrex® |
400-IV U/L |
400-IV S/L |
400-IV T |
400-IV ST |
Chuck Size |
12"
| 12"/10"
| 12"
| 12"/10" |
Max. Swing |
30” |
33.5"/16.5”(over lower turret w/o BB holder) |
Main Spindle |
3,300 rpm - 40 hp (30 min.) |
Rotary Tool Spindle |
12,000 rpm - 25 hp(20% ED) |
Second Spindle |
NO |
YES |
NO |
YES |
Lower Turret |
NO |
NO |
YES |
YES |
Tailstock |
YES |
NO |
YES |
NO |
Bed Length |
40"/60"/100" |
60" |
|