INTEGREX® MARK IV SERIES
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Advanced Multi-Tasking with Integrex delivers maximum versatility and throughput for complex parts. Integrex is the marriage of a high powered turning center and a full-function machinging center to produce parts in a a single setup.
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INTELLIGENT FUNCTIONS


Advanced Multi-Tasking with Integrex® delivers maximum versatility and throughput for complex parts.

Integrex® is the marriage of a high-powered turning center and a full-function machining center to produce parts in a single setup.  It works to eliminate multiple setups, fixtures, tools, handling and waiting time, which simply add to your manufacturing costs.  In addition, Done-In-One machining brings dramatic reductions in lead-time and efficient lot sizes to satisfy customer JIT and cost demands.  Part accuracy is improved by eliminating multiple setups.

Integrex® comes with the option for a continuous 5-axis CNC control, bringing added capabilities to many shops.  With one machine, you can be competitive on round parts with secondary operations, fully prismatic parts from solid or castings, or sculptured parts such as aerospace components and molds. Enhance your productivity by adding optional lower turret cutting.

Sample part processing with Integrex® Mark IV Series

First operations form a single billet, workpiece transfer, all back-side operations - part completed

INTEGREX® MAIN CHARACTERISTICS:

  • Main turning spindle - single or dual opposed
  • Milling spindle with Y-axis travel and B-axis rotation
  • Available lower turret for simultaneous cutting on most models
  • ATC changes both fixed turning and rotary tools
  • 20-tool ATC standard - 40 and 80 tools available

 


Integrex® models, ranges and configurations:

Integrex®

100-IV U

100-IV S

100-IV CHUCKER

100-IV ST

Chuck Size

6"

Max. Swing

21.46”

21.24"/15.7”(over lower turret)

Main Spindle

6,000 rpm - 15 hp (30 min.)

Rotary Tool Spindle

12,000 rpm - 7.5 hp(20% ED)

Second Spindle

NO

YES

NO

YES

Lower Turret

NO

NO

NO

YES

Tailstock

YES

NO

NO

NO

Bed Length

20"

30"

Integrex®

200-IV U

200-IV S

200-IV T

200-IV ST

Chuck Size

8"

Max. Swing

26”

12.99” (over lower turret w/o BB holder))

Main Spindle

5,000 rpm - 30 hp (30 min.)

Rotary Tool Spindle

12,000 rpm - 25 hp(20% ED)

Second Spindle

NO

YES

NO

YES

Lower Turret

NO

NO

YES

YES

Tailstock

YES

NO

YES

NO

Bed Length

40"

40"/60"

Integrex®

300-IV U/L

300-IV S/L

300-IV T

300-IV ST

Chuck Size

10"

Max. Swing

30”

33.5"/16.5”(over lower turret w/o BB holder)

Main Spindle

4,000 rpm - 40 hp (30 min.)

Rotary Tool Spindle

12,000 rpm - 25 hp(20% ED)

Second Spindle

NO

YES

NO

YES

Lower Turret

NO

NO

YES

YES

Tailstock

YES

NO

YES

NO

Bed Length

40"/60"/100"

60"

Integrex®

400-IV U/L

400-IV S/L

400-IV T

400-IV ST

Chuck Size

12"

12"/10"

12"

12"/10"

Max. Swing

30”

33.5"/16.5”(over lower turret w/o BB holder)

Main Spindle

3,300 rpm - 40 hp (30 min.)

Rotary Tool Spindle

12,000 rpm - 25 hp(20% ED)

Second Spindle

NO

YES

NO

YES

Lower Turret

NO

NO

YES

YES

Tailstock

YES

NO

YES

NO

Bed Length

40"/60"/100"

60"

Specifications are subject to change without notice.
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